CYMILL MILLING HEADS - CyTec

CYTEC MILLING HEADS – DYNAMICS MEETS PRECISION

The CYTEC machining heads with synchronous drives for highly dynamic applications are the result of decades of experience designing torque motors.

The heart of the direct-drive 1-or 2-axes milling heads is the optimized generation of CYTEC torque motors: Increased power density and sophisticated cooling technology of the windings allow approximately 30% more power, efficiency and dynamics. Highly precise Heidenhain encoders ensure optimum positioning accuracy.

As a pioneer of direct-driven 2-axis NC milling heads and patent holder for this technology, CYTEC was one of the first manufacturer of machining heads with patented direct drive in all driven axes. The patented direct drives show virtually no wear and therefore guarantee consistent quality in the machining result. With this CYTEC has created a significant boost and a new level of highly dynamic milling processes.

CYTEC machining heads are used in the most diverse areas of machine tool engineering. For example, they can be found in CNC milling and drilling centers, CNC grinding machines, and machines for surface treatment.

A special feature of the CYTEC milling heads is the combination of compact dimensions, high performance and high stiffness, which distinguish CYTEC’s unique characteristic and selling point. The milling heads are available in various performance classes. These include our S8, P12, M21 and G30 series.

All CYTEC milling heads can be equipped with an infinitely revolving C-axis for special processing speed requirements. CYTEC milling heads, because of their high dynamic range, are ideal for 3D rough milling, as well as for simultaneous undercut machining. Both methods shorten the processing time significantly and thus ensure efficient machine operations.

All axes of the CYTEC milling heads are direct-driven. Direct drive creates practically no wear, because no gearbox, etc. is needed. Downtimes can be minimized and plant availability increased. Machining precision can be maintained for a long time as wear and tear is low. High resolution measuring systems, as well as the integrated monitoring of motors and spindles, ensure highest precision in the entire system.

OUR PRODUCT LINE

DOUBLE-AXIS FORK MILLING HEADS

TECHNICAL DATA

NANO SMALL & COMPACT

Carbon, fiber, plastics and aluminium processing

Our smallest model containing our ultracompact direct drive technology.

S8 SLIM LINE

Superfinishing in 3D form milling

Slime-line for steel milling

S8-XL EXTRA POWER

High-end processing

The new standard – 40 kW power and 24.000 U/min. The attractively priced solution for the high.end processing

M21 ALLROUNDER

Best in Class

5-Axis Milling, turning, grinding. Accompanied by a broad spindle selection for all applications – 40 kW drive power in a narrow design, 15.000 min^-1

G30 HIGH PERFORMANCE HEAD

Hochleistungsfräsen und -drehen

High Performance Milling and Turning. 100 kW drive power and 800 Nm spindle power.

DOUBLE-AXIS ORTHOGONAL HEAD

TECHNICAL DATA

P12 milling head

Economical, flexible, light

High torque in 5-axis simultaneous milling, hydraulic locking of the axes.

DOUBLE-AXIS UNIVERSAL HEADS 45°

TECHNICAL DATA

M21-45 double-axis universal head

For Milling machines

B-Axis -/-95° for milling machines, also available as mill/turn spindle with Capto C8.

M21-XL-45 double-axis universal head

Maximum flexibility

The universal head with maximum flexibility, best used in tool center. Simultaneous or in high-precision positioning range with 0,0005°.

SINGLE-AXIS UNIVERSAL HEADS 45°

TECHNICAL DATA

M21-45 single-axis universal head

NC swivel head with turning option

Direct Drive B-Axis-Swivel-head with turning option convinces with maximum stiffness and a broad range of spindle solutions.

M21-XL-45 single-axis universal head

Maximum Performance

Direct Drive B-Axis- with 800Nm gear motor spindle. Maximum performance with a rotary position measuring system.

CYTEC TECHNOLOGY INSIDE – OUR ADDED VALUE AND YOUR BENEFIT

MILLING HEADS WITH CUSTOMIZED CONFIGURATION – tailored to your application and your requirements
MAXIMUM PRECISION – achieved through solid radial/axial roller bearings, state-of-the-art measuring systems and excellent rigidity
INTEGRATED SAFETY PACKAGE – digital sensor technology for 360° monitoring of all operational steps
ULTRA-HIGH-TORQUE DIRECT DRIVES OF OUR LASTEST GENERATION - designed to achieve maximum performance and & high dynamics as well as effective cooling solutions in A-/C axis and maximum-performance clamping

EXCELLENT RIGIDITY – For maximum machining quality and failure-free operations
CARTRIDGE AXIS HOUSING – for maximum reliable protection from harmful environmental effects and dirt
INTELLIGENT SUPPLY LINE AND DATE COMMUNICATION SOLUTION – For a simple integration into your existing machine-tool periphery
COSTUMISED SPINDLES– the perfect CYTEC spindle to ensure your perfect machine processing. CYTEC spindles achieve up to 70 kW and rotational speed up to 24.000 min^-1